Custom Massage Oil Boxes
Custom massage oil boxes for 100–250 ml bottles — a carton with an insert that holds the bottle and an interior that oil cannot mark — or a rigid gift box for a set, from 100. Dieline and price the same working day.
Oil finds its way onto every box it is near
- Board
- Barrier-faced boxboard 18–24pt; plain interior; wrapped grayboard for sets
- Builds
- Tuck carton with platform, crash-lock carton, set box with insert, sleeve
- Interior
- Unprinted barrier face; shrink band or cap seal recommended on the bottle

Get a price for Massage Oil Boxes
Send the size and quantity — we reply the same working day with a price, a dieline and a date. Artwork optional at this stage.
- Free dielineThe flat drawing comes with the quote, before you commit.
- Proof before pressNothing is printed until you have seen it laid on the dieline.
- Die kept for reordersTooling is paid once. Every reorder skips straight to press.
- Quoted in four marketsUS, UK, Canada and Australia, in the delivery currency.
Bottles and their boxes
| 100 ml pump or flip-cap | Tuck carton with a platform; about 45 × 45 × 150 mm |
|---|---|
| 250 ml pump | Crash-lock carton; about 60 × 60 × 190 mm; the salon size |
| Set of 3 × 50 ml | A rigid or folding box with a three-cavity insert |
| Roller ball, 10 ml | A slim carton or a sleeve; a slotted insert |

An interior that oil cannot mark
Standard board absorbs oil and shows a dark stain from inside. The carton is built on a board with a barrier face — a kraft-look coated board or a coated white with a plain unprinted inside — so a smear on the cap does not become a stain on the front. A shrink band or a cap seal on the bottle is the first defense; the board is the second. Our essential oil boxes for small bottles use the same barrier board on the small formats.

Holding a heavy bottle
- A crash-lock base on any bottle over 100 ml, so the box carries it standing.
- A die-cut platform with a hole for the base and a collar at the shoulder.
- The pump or the cap clear of the top tuck.
- A window on the front where the oil color is part of the sale.

Print that reads as a spa
Calm colors, one or two, on an uncoated-looking board; a botanical illustration; the oil name large and the volume clear. A matte laminate on the outside, never inside. Foil or a deboss on a premium line. The ingredients panel — INCI list, volume, batch — on the back or the base in a reserved area.
Say whether the oil is sold to salons or to consumers. Salon cartons carry less print and more information; consumer cartons the reverse.

Sets and the gift box
Three or four small bottles in a lidded box with a cavity insert is the gift and the sampler. A rigid box with a flocked insert for a premium set; a folding box with a board insert for a starter kit. Both are sized from the bottles and share the print system with the single cartons.

Massage Oil Boxes — specification
The rows that are specific to this build first, then what applies to every job we run. Anything not listed is a question, not a limit — send the brief.
This build
- Board
- Barrier-faced boxboard 18–24pt; plain interior; wrapped grayboard for sets
- Builds
- Tuck carton with platform, crash-lock carton, set box with insert, sleeve
- Interior
- Unprinted barrier face; shrink band or cap seal recommended on the bottle
- Insert
- Platform with base hole and shoulder collar; multi-cavity for sets
- 1–2 colors or full color; matte outside; foil or deboss; INCI panel reserved
- Sizing
- From the bottle with the cap or pump on
- Minimum
- 100 boxes
On every job
- Print process
- Digital below about a thousand, offset above it. One side or both, with spot colors where a match has to hold.
- Color
- CMYK as standard. Uncoated and kraft stocks print lighter and warmer; a spot color is the only exact match.
- Tolerance
- Cutting plus or minus 1 mm, creasing plus or minus 0.5 mm, confirmed on a plain sample before the run.
- Tooling
- A cutting die per size, made once and kept. Foil and emboss dies per artwork, also kept.
- Food contact
- Food-grade board and inks where the carton touches food, with the interior left plain.
- Sustainability
- Mono-material board wherever the product allows; recycled-content and FSC stocks; no claim printed the pack does not earn.
- Artwork
- Vector PDF or AI, 3 mm bleed, 4 mm safe area, fonts outlined. We check every file and send a proof before press.
- Dieline
- Supplied free with the quote, before you commit. Yours whether or not you order.
- Sample
- A plain unprinted sample at the finished size on request, for fit and construction.
- Reorders
- Skip the tooling and go straight to press at a lower unit price.
- Lead time
- Quoted with the price against your fill date rather than promised before we have seen the spec.
- Markets
- United States, United Kingdom, Canada, Australia — priced in the delivery currency, freight included.
Boards and films we build massage oil boxes on
A folding carton is one sheet of board, so the board is the product. These are the stocks we run for cartons, what each is good at, and where it lets you down.
Natural kraft
Unbleached folding board. Warm, hides marks, costs least. Mutes color — one or two flat colors print well, photographs do not.
250–350gsm sleeves; 14–24pt cartonsWhite SBS
Solid bleached sulfate: bright, coated, the retail carton standard. Takes accurate color and every finish. Shows scuffs sooner than kraft.
14–24ptWhite lined chipboard
A recycled gray core under a white printing face. Cheaper than SBS and slightly duller; the back of the sheet stays gray.
16–24ptKraft-look coated
A kraft face over a coated inner. The natural look with a barrier behind it — the answer where oil, grease or moisture would mark plain kraft.
14–20ptRecycled-content board
Post-consumer fiber with a gray-brown cast. Right for outers and inner components; poor for bright whites and photography.
16–22ptMicro-flute E and F
A fine corrugated layer where a carton needs structure it cannot get from board — a large panel, a heavy product, a box that ships alone.
E 1.5 mm; F 0.8 mmUncoated and textured
No clay coat, or a linen or laid grain. Print reads softer and warmer; a deboss goes deeper. Photographs do not sit well on it.
280–350gsmMetallised and pearlescent
A metallic or pearl face for a shelf that needs to catch light. Costly, and it fights a photograph — a mark or a pattern suits it better.
16–20ptNot sure which? Say what goes in it and where it is sold — the material follows from that. Our notes on recycled, recyclable and compostable cover which claims each stock can honestly carry.
- 01
Send what you have
A dimension, a photograph beside a ruler, or the product itself. No technical drawing needed — that part is ours.
- 02
We quote and draw
A price, a dieline and a date come back together. If a different build would suit the product better, that is in the reply too.
- 03
Approve the dieline
The flat drawing is yours to check: which panel is the front, where the folds fall, how deep the cavity really is.
- 04
Artwork on the dieline
You place your design on the flat we sent, or we place it for you, and you see a proof before anything goes to press.
- 05
A sample if you want one
A plain unprinted sample at the finished size shows fit and construction — the things a drawing cannot.
- 06
Cut, printed, shipped
The die is cut once and kept, so every reorder skips the tooling and goes straight to press at a lower unit price.
Format
Vector PDF or AI where possible. Raster artwork at 300dpi at final size, in CMYK.
Bleed
3 mm past every trim line, so a fraction of drift on the cutter never leaves a white edge.
Safe area
Keep type and anything important 4 mm inside the cut and away from every fold.
Color
Convert to CMYK before sending. Uncoated stock prints lighter; a spot color is the only exact match.
Fonts
Outline them or supply the files. A missing font substitutes silently and the proof will not match.
Barcodes
On a light, matte, unvarnished patch with the quiet zone clear — a code on gloss fails the scanner.
Not set up that way? Send it anyway — fixing a file is a short conversation, and we check every one before press. Our guide to preparing print files covers each point.
Every finish here is a decision about light on a shelf, not about luxury.
Matte lamination
Reads considered, hides marks, takes a ballpoint.
Gloss lamination
Lifts color; glares under shop lighting.
Soft-touch
Velvet in the hand; shows fingerprints in a bag.
Hot foil
Real metal leaf — the most reliable premium signal.
Emboss / deboss
Shape with no ink; works in the dark.
Spot UV
Gloss shapes on a matte field.
Uncoated kraft
Warm, natural, mutes color.
Textured stock
Texture in the paper; cannot scuff off.
Not sure which suits the shelf it sells from? Say where the product is sold and we suggest one — our notes on specialty finishes show them on real boxes.
Sizing a folding carton so the die comes out right: massage oil boxes
Measure the product, not the box it is in now. A carton is built around what has to fit inside it, assembled — cap on, lid fitted, folded if it folds — at its widest point in each direction. Send those three numbers and say which is which.
- Length x width x height
- Internal, always. External dimensions include the board and are what the carrier measures, not what the product needs.
- Clearance
- 2–3 mm a side for a snug fit; more where an insert or void fill goes in. A carton cut exactly to the product is slow to pack and transmits every knock.
- Board thickness
- Heavier board takes internal space from the product. It matters most on small boxes, where four walls of 24pt is a real share of the cavity.
- Varies between batches?
- Glass, textiles, molded parts and cured soap all do. Measure several and build to the largest.
- Cutting tolerance
- Plus or minus 1 mm on folding board. Confirmed on a plain sample before the run.
- Units
- Metric or imperial, as long as you say which. Mixing them in one spec is where mistakes happen.
Not sure your numbers are right? Send the product dimensions rather than the box dimensions and we work the box out — the full method is in our guide to measuring for a box.
Interactive · five steps · no sign-up
Build your Massage Oil Boxes in 3D
Pick a shape, type a size, choose a board and a finish. The preview on the left redraws as you go, and the spec lands with us exactly as you set it.
Frequently asked questions
Got a question about massage oil boxes? The answers below cover what we get asked most. If yours is not here, send it with a brief, message us on WhatsApp, or call +1 503-461-4788 — we reply the same working day.
Will oil stain the box?
Not with a barrier-faced board and a plain interior. A cap seal on the bottle helps as well.
Can the box hold a 250 ml pump bottle?
Yes, in a crash-lock carton with a platform that holds the base and the shoulder.
Can I have a window?
Yes, on the front, where the oil color sells.
Where does the ingredients list go?
On the back or the base, in a reserved panel sized to your INCI list.
What is the minimum order?
100 boxes.
Can I have a box for a set of three?
Yes, rigid with a flocked insert or folding with a board insert, sized from the bottles.
Does it ship flat?
Cartons do, with the platform. Rigid set boxes ship assembled.
Can the outside be laminated?
Yes, matte on the outside. The inside stays unprinted and unlaminated.
Do I need to send the bottle?
Yes, with the cap or pump on. The platform and the height are set from it.
Is a salon carton different from a retail one?
Usually less print and more information. Say which and we design accordingly.
Can I have foil?
Yes, on the front, and the die is kept.
Do you ship outside the US?
Yes, to the United States, United Kingdom, Canada and Australia, quoted in the delivery currency.
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