Custom Biscuit Boxes
A biscuit is dry, and it wants to stop being dry. Every hour it spends behind nothing but printed carton, it is taking on moisture from the air around it — which is why the carton is never the thing keeping a biscuit crisp, and pretending otherwise costs brands returns.
- Builds
- Tuck cartons, sleeves, window cartons, rigid gift boxes
- Board
- Grease-resistant food-grade, 16–20pt
- Inners
- Metallised film bags, foil-lined wraps, flow-wrapped portions
Get a price for Biscuit Boxes
Send the size and quantity — we reply the same working day with a price, a dieline and a date. Artwork optional at this stage.
- Free dielineThe flat drawing comes with the quote, before you commit.
- Proof before pressNothing is printed until you have seen it laid on the dieline.
- Die kept for reordersTooling is paid once. Every reorder skips straight to press.
- Quoted in four marketsUS, UK, Canada and Australia, in the delivery currency.
The carton is the outer; something else is the barrier
Folding board is porous. It stops light and dirt and does nothing measurable about water vapour. A biscuit sold with a three-month shelf life needs a sealed inner — a metallised film bag, a foil-lined wrap, or an individually flow-wrapped portion.
That is not a compromise; it is the standard construction across the whole category, including every biscuit in a supermarket. The printed carton does the selling and the inner does the preserving.
Where the biscuit is the gift rather than the groceries, a rigid box with a cavity tray is the build.
If you are selling at a market for same-day eating, an unlined carton is entirely reasonable. It is shelf life that forces the inner.
Holding a stack of brittle discs
Most breakage complaints in this category are solved by making the box smaller rather than stronger, which is also cheaper.
- A tight column with a couple of millimeters clearance travels far better than a loose pile.
- Headspace above the stack is where breakage energy comes from — fill it or remove it.
- A divided tray protects decorated biscuits at real cost; a tight tube protects plain ones free.
- Face the stack against the long wall, not across it, so the box supports the discs edge-on.
Formats against how the biscuit is sold
| Tuck carton with inner bag | Retail shelf; the standard build |
|---|---|
| Sleeve over a wrapped tube | Cheapest branded format; the wrap does the work |
| Window carton | Artisan and decorated; sells the irregularity |
| Rigid gift box | Seasonal and gifting; gets kept, posts well |
| Single flow-wrap with a printed label | Cafés and hotels; portion control |
Butter, and what it does to board
A high-butter biscuit will mark uncoated board within days, and the mark reaches the outside where it looks like a leak. Grease-resistant food-grade board handles it, and so does a paper case or the barrier inner you already need for moisture.
That is worth noting because it means the two problems have one answer. Specify the inner for shelf life and the grease problem largely solves itself — the board reasoning is set out across our cookie and biscuit packaging range.
What the pack has to say
Ingredients, allergens — wheat, milk, egg and often nuts — nutrition, weight and a best-before date. On a narrow carton the nutrition grid alone will take most of a side panel, and it cannot be shrunk below legibility.
Lay that panel out first at a readable size and design the front into what is left. Doing it the other way round is the most common cause of a reprint in food packaging.
Biscuit Boxes — specification
The rows that are specific to this build first, then what applies to every job we run. Anything not listed is a question, not a limit — send the brief.
This build
- Builds
- Tuck cartons, sleeves, window cartons, rigid gift boxes
- Board
- Grease-resistant food-grade, 16–20pt
- Inners
- Metallised film bags, foil-lined wraps, flow-wrapped portions
- Inserts
- Divided trays and tight-column builds for fragile biscuits
- Windows
- Filmed or open, on the outer carton
- Minimum
- 100 boxes
On every job
- Print process
- Flexo in one to six colors, printed on the outer face only and before any lining goes on.
- Color
- Food-safe inks throughout. Kraft mutes color; a white board or liner is needed for anything photographic.
- Tolerance
- Cutting plus or minus 1 mm, and fit confirmed by filling a plain sample from your own kitchen or line.
- Tooling
- A cutting die per size, kept. Molded pulp needs a tool per shape, which is a longer lead and a larger one-off.
- Food contact
- Every board food-contact grade, with grease resistance built into the sheet and never a PFAS treatment.
- Sustainability
- Aqueous linings and unlined boards repulp with ordinary paper. PE-lined cups need cup collection, and we say which you have.
- Artwork
- Vector PDF or AI, 3 mm bleed, 4 mm safe area, fonts outlined. We check every file and send a proof before press.
- Dieline
- Supplied free with the quote, before you commit. Yours whether or not you order.
- Sample
- A plain unprinted sample at the finished size on request, for fit and construction.
- Reorders
- Skip the tooling and go straight to press at a lower unit price.
- Lead time
- Quoted with the price against your fill date rather than promised before we have seen the spec.
- Markets
- United States, United Kingdom, Canada, Australia — priced in the delivery currency, freight included.
Boards and films we build biscuit boxes on
Food packaging is chosen for what the food does to it: grease, steam, heat and time. Every board here is food-contact grade, and none of them uses a PFAS treatment for grease resistance.
Food-grade virgin board
Bleached board made for direct food contact. Clean, bright, no recycled fiber and no mineral-oil risk from recovered paper.
14–24ptGrease-resistant board
Resistance built into the sheet rather than sprayed on. Holds fries, pastry and butter without darkening. PFAS-free.
16–24ptPE-lined cupstock
Board with a polyethylene film for hot and cold liquid. Microwave-safe for reheating; recycled only where cup collection exists.
260–350gsmAqueous-lined cupstock
A water-based lining instead of PE. Repulpable in ordinary paper recycling in more places, and compostable; a slightly shorter hold time.
260–320gsmGreaseproof and glassine
Dense, calendered paper that resists fat through the fiber. Wraps, liners and interleaves; breathable, so pastry stays crisp.
30–55gsmFood-grade corrugated
E and B flute with a food-contact liner, vented where steam has to leave. Pizza, catering and anything hot and heavy.
E and B fluteMolded pulp and bagasse
Fiber pressed into a shape. Holds heat, resists grease with no lining, composts, and takes only an embossed or one-color mark.
Molded to shapeRecycled board
Post-consumer fiber. Used for outers, sleeves and anything that does not touch food directly — not for direct contact.
Non-contact onlyNot sure which? Say what goes in it and where it is sold — the material follows from that. Our notes on recycled, recyclable and compostable cover which claims each stock can honestly carry.
- 01
Send what you have
A dimension, a photograph beside a ruler, or the product itself. No technical drawing needed — that part is ours.
- 02
We quote and draw
A price, a dieline and a date come back together. If a different build would suit the product better, that is in the reply too.
- 03
Approve the dieline
The flat drawing is yours to check: which panel is the front, where the folds fall, how deep the cavity really is.
- 04
Artwork on the dieline
You place your design on the flat we sent, or we place it for you, and you see a proof before anything goes to press.
- 05
A sample if you want one
A plain unprinted sample at the finished size shows fit and construction — the things a drawing cannot.
- 06
Cut, printed, shipped
The die is cut once and kept, so every reorder skips the tooling and goes straight to press at a lower unit price.
Format
Vector PDF or AI where possible. Raster artwork at 300dpi at final size, in CMYK.
Bleed
3 mm past every trim line, so a fraction of drift on the cutter never leaves a white edge.
Safe area
Keep type and anything important 4 mm inside the cut and away from every fold.
Color
Convert to CMYK before sending. Uncoated stock prints lighter; a spot color is the only exact match.
Fonts
Outline them or supply the files. A missing font substitutes silently and the proof will not match.
Barcodes
On a light, matte, unvarnished patch with the quiet zone clear — a code on gloss fails the scanner.
Not set up that way? Send it anyway — fixing a file is a short conversation, and we check every one before press. Our guide to preparing print files covers each point.
Food finishes are limited by what may touch food, and that is the point.
Food-safe inks
Printed on the outer face only. Every food pack we make uses them, laminated or not.
Uncoated kraft
No coating at all. Breathable, so pastry stays crisp, and it takes one or two colors.
Aqueous varnish
Scuff resistance without a plastic film, so the pack still repulps.
Molded emboss
A logo pressed into pulp or bagasse. No ink, nothing to rub off, and it survives grease.
Grease-resistant face
Not a finish you can see. It is in the sheet, it is PFAS-free, and it is why the print stays clean.
Matte lamination
Available on outers and sleeves that never touch food — a cake box lid, a carrier, a gift sleeve.
Not sure which suits the shelf it sells from? Say where the product is sold and we suggest one — our notes on specialty finishes show them on real boxes.
Sizing food packaging around a portion, hot: biscuit boxes
Food is sized by serving, not by dimensions, and it is served hot, heaped and in a hurry. Send us the portion — or better, the box you use now with the food in it — and we size to how it is actually filled.
- Portion, heaped
- Fries, popcorn and salad are served above the rim. A box sized to a level fill looks mean and spills in a bag.
- Lid clearance
- Enough that a loaded burger or a topped cake does not touch the lid. This is the single most common complaint about a food box.
- Venting
- Hot food steams. Vents in the lid keep pastry and fries crisp; a sealed box is right only for cold food.
- Grease path
- Where the fat sits decides the board. Say if the food is fried, buttered or sauced, and whether it is held for minutes or an hour.
- Stacking in a bag
- Delivery boxes are stacked five high on a bike. The lid has to hold the box above it off the food below.
- Sample fill
- A plain box filled from your kitchen settles the size in one try, and we send one before the run.
Not sure your numbers are right? Send the product dimensions rather than the box dimensions and we work the box out — the full method is in our guide to measuring for a box.
Interactive · five steps · no sign-up
Build your Biscuit Boxes in 3D
Pick a shape, type a size, choose a board and a finish. The preview on the left redraws as you go, and the spec lands with us exactly as you set it.
Frequently asked questions
Got a question about biscuit boxes? The answers below cover what we get asked most. If yours is not here, send it with a brief, message us on WhatsApp, or call +1 503-461-4788 — we reply the same working day.
What is the minimum order?
100 boxes, with or without an inner bag.
Will a carton keep biscuits crisp?
No. Board is not a moisture barrier. Shelf life comes from a sealed inner, with the carton as the printed outer.
My biscuits arrive broken — heavier board?
Usually a smaller box instead. Movement and headspace cause breakage far more often than a weak box.
Can I have a window with a long shelf life?
Yes, if the biscuits sit in a sealed inner bag behind it.
Is grease-resistant board enough on its own?
For same-day selling, yes. For a dated shelf life you need the barrier inner too, which also handles the grease.
How do I stop the stack sliding?
Size the box to the stack with a couple of millimeters of clearance, and fill or remove the headspace.
Will a carton keep biscuits crisp?
No. Board is not a moisture barrier. Shelf life comes from a sealed inner, with the carton as the printed outer.
My biscuits arrive broken — heavier board?
Usually a smaller box instead. Movement and headspace cause breakage far more often than a weak box does.
Can I have a window with a long shelf life?
Yes, if the biscuits sit in a sealed inner bag. A window straight to the product shortens the life considerably.
Is grease-resistant board enough on its own?
For same-day selling, yes. For anything with a dated shelf life you need the barrier inner too, which also handles the grease.
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