Custom 9 X 12 Envelopes
Custom printed 9 × 12 envelopes from 100 — for sending letter-size documents, brochures, proposals and certificates flat, unfolded. Open-end catalog or open-side booklet style, white or kraft, peel-and-seal, gummed or clasp, printed with your mark.
For documents that should arrive unfolded
- Paper
- 28 lb white wove; 28–32 lb kraft; colored stock
- Size
- 9 × 12 in; 10 × 13 in on request
- Styles
- Open-end catalog, open-side booklet, clasp, expansion
Get a price for 9 x 12 Envelopes
Send the size and quantity — we reply the same working day with a price, a dieline and a date. Artwork optional at this stage.
- Free dielineThe flat drawing comes with the quote, before you commit.
- Proof before pressNothing is printed until you have seen it laid on the dieline.
- Die kept for reordersTooling is paid once. Every reorder skips straight to press.
- Quoted in four marketsUS, UK, Canada and Australia, in the delivery currency.
Open end or open side
| Catalog (open end) | Flap on the short edge; hand-filled; the common office envelope |
|---|---|
| Booklet (open side) | Flap on the long edge; machine-insertable; mailing houses |
| Clasp | Open end with a metal clasp and gummed flap; reusable |
| Expansion | Gusseted sides; for thick documents and reports |
Postage: a flat, not a letter
Because it is larger than a letter, a 9 × 12 envelope mails as a large envelope, or flat. Postal services set a maximum size and thickness for flats and require them to be flexible and of even thickness; a rigid or lumpy envelope may be charged as a parcel. Weigh a filled sample before a mass mailing.
Postage rules change; check the current rates and limits for your service.
White, kraft or colored
For the brown business look, our printed manila envelopes in kraft cover the same sizes.
- 28 lb white wove — prints cleanly in color; professional documents.
- 28 or 32 lb kraft — the classic brown envelope; strong and inexpensive.
- Colored stock — for events and invitations; keep the address area light.
- A printed or plain inside tint when the contents are confidential.
Protecting what is inside
A thin envelope bends in the post, and a bent certificate is a ruined certificate. Add a board stiffener inside, or use a rigid mailer, and print "Do not bend" on the face. Stiffened envelopes usually mail as flats only if they stay flexible enough, so check with a sample.
Printing a large envelope
A 9 × 12 envelope has room for real design: a logo and return address at the top left, a color band, even a message on the back. Keep the address area and the lower right clear for postal marking. Full color and spot colors both work; full-bleed print across seams needs the envelope printed before conversion, which suits larger runs.
9 x 12 Envelopes — specification
The rows that are specific to this build first, then what applies to every job we run. Anything not listed is a question, not a limit — send the brief.
This build
- Paper
- 28 lb white wove; 28–32 lb kraft; colored stock
- Size
- 9 × 12 in; 10 × 13 in on request
- Styles
- Open-end catalog, open-side booklet, clasp, expansion
- Flaps
- Peel-and-seal, gummed, clasp and gum
- Extras
- Security tint, board stiffener, "Do not bend" print
- 1–2 spot colors or full color
- Minimum
- 100 envelopes
On every job
- Print process
- Digital below about a thousand, offset above it. Both sides as standard on cards, tags and leaflets.
- Color
- CMYK with spot colors for a brand match. Uncoated and cotton stocks print noticeably lighter than coated ones.
- Tolerance
- Trim plus or minus 1 mm guillotined, plus or minus 0.5 mm die-cut. Anything over about 170gsm is creased before folding.
- Tooling
- A die only where the piece is shaped, perforated or drilled, made once and kept. A plain rectangle needs none.
- Food contact
- Food-safe inks on menus and counter print that will be handled where food is served.
- Sustainability
- Uncoated and unlaminated stocks recycle without separation, and FSC papers are available across the range.
- Artwork
- Vector PDF or AI, 3 mm bleed, 4 mm safe area, fonts outlined. We check every file and send a proof before press.
- Dieline
- Supplied free with the quote, before you commit. Yours whether or not you order.
- Sample
- A plain unprinted sample at the finished size on request, for fit and construction.
- Reorders
- Skip the tooling and go straight to press at a lower unit price.
- Lead time
- Quoted with the price against your fill date rather than promised before we have seen the spec.
- Markets
- United States, United Kingdom, Canada, Australia — priced in the delivery currency, freight included.
Boards and films we build 9 x 12 envelopes on
Sheet print is judged in the hand more than a box is: the weight, the surface and whether a pen works on it. These are the stocks we run for cards, folders, leaflets and stationery.
Coated card 300–400gsm
The workhorse. Sharp full-color print, matte or gloss, laminated where it is handled. Does not take a pen unless the finish is matte.
300–400gsmUncoated card
No clay coat. Colors read softer and warmer, a deboss goes deeper, and it writes on with anything. Photographs lose punch.
300–400gsmCotton and textured card
Soft, thick and fibrous. Takes a deep blind deboss and reads as an invitation. Foil sits beautifully; four-color does not.
400–700gsmDuplexed card
Two sheets bonded, often with a colored core, for a very thick card with a visible colored edge. The heaviest thing we print.
600–900gsmText paper 100–170gsm
Leaflets, folder inners and booklet pages. Folds without cracking and takes a full-color print on both faces.
100–170gsmManila and kraft paper
Unbleached, tan, and cheap. One or two colors read well; white ink gives a light mark. Envelopes, folders and tags.
90–300gsmSynthetic stock
Polypropylene sheet for tags and cards that get wet, torn or handled outdoors. Prints like paper and does not soften.
200–400 micronBoard-backed
A printed face laminated to grayboard, for a rigid card, a folder back or a display that has to stand up on its own.
1–2 mm boardNot sure which? Say what goes in it and where it is sold — the material follows from that. Our notes on recycled, recyclable and compostable cover which claims each stock can honestly carry.
- 01
Send what you have
A dimension, a photograph beside a ruler, or the product itself. No technical drawing needed — that part is ours.
- 02
We quote and draw
A price, a dieline and a date come back together. If a different build would suit the product better, that is in the reply too.
- 03
Approve the dieline
The flat drawing is yours to check: which panel is the front, where the folds fall, how deep the cavity really is.
- 04
Artwork on the dieline
You place your design on the flat we sent, or we place it for you, and you see a proof before anything goes to press.
- 05
A sample if you want one
A plain unprinted sample at the finished size shows fit and construction — the things a drawing cannot.
- 06
Cut, printed, shipped
The die is cut once and kept, so every reorder skips the tooling and goes straight to press at a lower unit price.
Format
Vector PDF or AI where possible. Raster artwork at 300dpi at final size, in CMYK.
Bleed
3 mm past every trim line, so a fraction of drift on the cutter never leaves a white edge.
Safe area
Keep type and anything important 4 mm inside the cut and away from every fold.
Color
Convert to CMYK before sending. Uncoated stock prints lighter; a spot color is the only exact match.
Fonts
Outline them or supply the files. A missing font substitutes silently and the proof will not match.
Barcodes
On a light, matte, unvarnished patch with the quiet zone clear — a code on gloss fails the scanner.
Not set up that way? Send it anyway — fixing a file is a short conversation, and we check every one before press. Our guide to preparing print files covers each point.
Sheet print takes the widest range of finishes of anything we make.
Matte lamination
Soft, fingerprint-resistant, and it still takes a pen. The default on anything handled.
Gloss lamination
Maximum color depth. Shows every fingerprint and refuses a ballpoint.
Hot foil
Gold, rose gold, silver, holographic or a color. The block is small so the die is cheap.
Emboss and deboss
Deepest on uncoated and cotton stocks; shallow and prone to cracking on gloss coated.
Spot UV
A gloss shape on a matte laminate. Best on a dark ground where the contrast reads.
Edge paint and colored core
Color on the cut edge of a thick or duplexed card. Only seen when the card is picked up, which is the point.
Soft-touch
A velvet laminate on a cover or a folder. Marks on white; excellent on dark.
Uncoated and textured
No film at all. Writes on, debosses deeply, and reads as considered rather than cheap.
Not sure which suits the shelf it sells from? Say where the product is sold and we suggest one — our notes on specialty finishes show them on real boxes.
Sizing printed sheets, folds and the grain: 9 x 12 envelopes
A printed piece is specified flat and finished folded, and the difference between the two is where mistakes live. Send the finished size you want and we work back to the flat.
- Finished size
- The size after folding and trimming. A6, A5, A4, DL, US letter and legal are standard; anything else is cut on its own die.
- Bleed and safe area
- 3 mm of artwork past every trim edge, and nothing important within 4 mm inside it. The guillotine drifts by a fraction on every stack.
- Grain direction
- Paper folds cleanly along the grain and cracks across it. We set the grain to the fold, which is why a sheet is not simply cut from the biggest sheet available.
- Fold allowance
- On a roll fold or a gate fold, the inner panels are cut a millimeter or two shorter so the piece closes flat.
- Creasing
- Anything over about 170gsm is creased before folding. Without it the fold cracks and the coating flakes along the line.
- Trim tolerance
- Plus or minus 1 mm guillotined, plus or minus 0.5 mm die-cut.
Not sure your numbers are right? Send the product dimensions rather than the box dimensions and we work the box out — the full method is in our guide to measuring for a box.
Interactive · five steps · no sign-up
Spec your 9 x 12 Envelopes
Pick a shape, type a size, choose a stock and a finish. The preview on the left redraws as you go, and the spec lands with us exactly as you set it.
Frequently asked questions
Got a question about 9 x 12 envelopes? The answers below cover what we get asked most. If yours is not here, send it with a brief, message us on WhatsApp, or call +1 503-461-4788 — we reply the same working day.
What fits in a 9 × 12 envelope?
Letter-size documents unfolded, brochures, proposals, certificates and small catalogs.
What is the difference between catalog and booklet envelopes?
A catalog envelope opens on the short end; a booklet envelope opens on the long side and suits inserting machines.
Does a 9 × 12 envelope cost more to mail?
Yes. It mails as a large envelope or flat, priced above a letter. Rigid or uneven envelopes may cost more.
Can you add a clasp?
Yes, a metal clasp with a gummed flap, so the envelope can be opened and reused.
Kraft or white?
Kraft for strength and the classic brown look; white for clean color printing.
Can I stop documents bending?
Add a board stiffener and print "Do not bend". Check the postage with a filled sample.
Can you print on both sides?
Yes, the back often carries a message or a return address.
Do you make expansion envelopes?
Yes, with gusseted sides for thick reports.
Can the inside be tinted for privacy?
Yes, with a printed security tint.
Do you make 10 × 13 envelopes too?
Yes, for documents with covers or thicker brochures.
What is the minimum order for 9 x 12 envelopes?
100 envelopes, in catalog or booklet style.
How long do 9 x 12 envelopes take?
Printing on converted envelopes is fastest; full-bleed designs printed before conversion take longer. We give a date with the quote.
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