Custom Vape Mod Boxes
Custom vape mod boxes from 100 — retail packaging for devices and starter kits that holds the mod, the tank, the cable, spare coils and the manual in one fitted insert, with the serial number, battery information and compliance panels in the places a buyer and a regulator look.
A device box is a kit box
- Board
- 20–24 pt SBS tuck with insert; wrapped chipboard rigid for flagship kits
- Lids
- Two-piece lift-off, magnetic flap, sleeve and tray, tuck
- Inserts
- Foam, die-cut board, molded pulp; layered for accessories
Get a price for Vape Mod Boxes
Send the size and quantity — we reply the same working day with a price, a dieline and a date. Artwork optional at this stage.
- Free dielineThe flat drawing comes with the quote, before you commit.
- Proof before pressNothing is printed until you have seen it laid on the dieline.
- Die kept for reordersTooling is paid once. Every reorder skips straight to press.
- Quoted in four marketsUS, UK, Canada and Australia, in the delivery currency.
Laying out the insert
Inserts are foam for small runs and premium kits, die-cut board or molded pulp for larger runs and a plastic-free pack. We draw the cavities from the device and the accessories, so send us one of each.
| Top layer | The mod in a fitted cavity, face up; the tank beside it or fitted |
|---|---|
| Under the tray | USB cable, spare coils, spare glass, O-ring bag |
| In the lid | Manual and warranty card in a pocket or loose |
| Battery | Built-in, or a separate cell in its own cavity |
Lid styles
- Two-piece lift-off lid — the device-box standard; tight fit, slow reveal.
- Magnetic flap — a premium kit; opens like a book.
- Sleeve over a tray — lighter and cheaper; good for pod kits.
- Tuck carton with a board insert — for entry-level devices and high volume.
Batteries and the shipping box
Mods with lithium batteries carry shipping rules of their own. The markings for lithium batteries in or with equipment go on the outer shipping carton, not the retail box, and are the shipper’s responsibility. The retail box usually carries the battery type and capacity, and safety guidance, as your artwork supplies them.
Serial numbers and genuine packs
Devices have serial numbers, and buyers check them. A label panel on the base or side takes the serial and a barcode applied at packing; a scratch-off authenticity code or hologram can sit beside it. A clear seal across the lid shows the kit has not been opened.
Finish that matches the hardware
Mods are sold on their finish — resin, carbon, anodized color — and the box usually echoes it: soft-touch black with spot UV, a metallic foil, or a full-bleed product image. Keep the warning panels on a clean ground so they read. Our foam inserts cut to the device page shows how the cavity work is done.
Vape Mod Boxes — specification
The rows that are specific to this build first, then what applies to every job we run. Anything not listed is a question, not a limit — send the brief.
This build
- Board
- 20–24 pt SBS tuck with insert; wrapped chipboard rigid for flagship kits
- Lids
- Two-piece lift-off, magnetic flap, sleeve and tray, tuck
- Inserts
- Foam, die-cut board, molded pulp; layered for accessories
- Panels
- Serial and barcode label panel, battery details, warnings as supplied
- Security
- Scratch code or hologram panel, clear lid seal
- Finish
- Soft-touch, spot UV, foil, full-bleed image
- Minimum
- 100 boxes
On every job
- Print process
- Flexo in up to ten colors on the outer film, or digital for short runs and changing artwork.
- Color
- A white underprint carries normal color on metalized or clear film. Without it, every color takes on what is beneath it.
- Tolerance
- Bag width plus or minus 2 mm, length plus or minus 3 mm. Film stretches, so a barcode is verified on a filled bag.
- Tooling
- Print plates or cylinders per design, kept. There is no cutting die — the bag is formed and sealed rather than cut.
- Food contact
- A food-grade sealing layer against the product, with the inks trapped between layers rather than on the food face.
- Sustainability
- Mono-material PE or PP where the shelf life allows, which recycles as a soft plastic. A foil laminate does not.
- Artwork
- Vector PDF or AI, 3 mm bleed, 4 mm safe area, fonts outlined. We check every file and send a proof before press.
- Dieline
- Supplied free with the quote, before you commit. Yours whether or not you order.
- Sample
- A plain unprinted sample at the finished size on request, for fit and construction.
- Reorders
- Skip the tooling and go straight to press at a lower unit price.
- Lead time
- Quoted with the price against your fill date rather than promised before we have seen the spec.
- Markets
- United States, United Kingdom, Canada, Australia — priced in the delivery currency, freight included.
Boards and films we build vape mod boxes on
A flexible pack is a stack of films laminated together, and the middle layer is the barrier. The structure is chosen from the shelf life you need and what you want to be able to say about recycling.
PET / PE
A printable outer and a sealing inner. Moisture barrier, modest oxygen barrier. The everyday laminate for dry goods sold quickly.
2-ply, 70–110 micronPET / AL / PE
Aluminum foil in the middle: the strongest barrier against light, oxygen and moisture. Coffee, supplements, anything with a long shelf life.
3-ply, 90–130 micronMetalized PET
A vapor-deposited metal layer. Bright, lighter and cheaper than foil, with a weaker barrier. Most silver and gold bags are this.
2–3 plyMono-material PE
Every layer polyethylene, so the bag recycles as a soft plastic. Less barrier and a slightly softer hand; the sustainable choice where shelf life allows.
100–130 micronMono-material PP
Stiffer and clearer than PE, with better heat resistance. Suits a stand-up pouch that has to hold its shape on a shelf.
90–120 micronKraft-paper laminate
A paper outer over a film barrier. The natural look with a real barrier behind it; the paper takes only a matte, flat print.
Paper 60–80gsm + filmCompostable film
PLA and cellulose structures certified for industrial compost. Lower barrier, higher cost, and no home-compost claim unless the certificate says so.
60–90 micronLDPE mailer film
Co-extruded opaque film for shipping bags: tear- and puncture-resistant, weatherproof, and recyclable where soft plastics are collected.
60–80 micronNot sure which? Say what goes in it and where it is sold — the material follows from that. Our notes on recycled, recyclable and compostable cover which claims each stock can honestly carry.
- 01
Send what you have
A dimension, a photograph beside a ruler, or the product itself. No technical drawing needed — that part is ours.
- 02
We quote and draw
A price, a dieline and a date come back together. If a different build would suit the product better, that is in the reply too.
- 03
Approve the dieline
The flat drawing is yours to check: which panel is the front, where the folds fall, how deep the cavity really is.
- 04
Artwork on the dieline
You place your design on the flat we sent, or we place it for you, and you see a proof before anything goes to press.
- 05
A sample if you want one
A plain unprinted sample at the finished size shows fit and construction — the things a drawing cannot.
- 06
Cut, printed, shipped
The die is cut once and kept, so every reorder skips the tooling and goes straight to press at a lower unit price.
Format
Vector PDF or AI where possible. Raster artwork at 300dpi at final size, in CMYK.
Bleed
3 mm past every trim line, so a fraction of drift on the cutter never leaves a white edge.
Safe area
Keep type and anything important 4 mm inside the cut and away from every fold.
Color
Convert to CMYK before sending. Uncoated stock prints lighter; a spot color is the only exact match.
Fonts
Outline them or supply the files. A missing font substitutes silently and the proof will not match.
Barcodes
On a light, matte, unvarnished patch with the quiet zone clear — a code on gloss fails the scanner.
Not set up that way? Send it anyway — fixing a file is a short conversation, and we check every one before press. Our guide to preparing print files covers each point.
Film is finished in the lacquer and the ink, not with a laminate.
Matte lacquer
A soft, non-reflective face. Hides handling marks and the most-used finish on a premium pouch.
Gloss lacquer
Wet-looking color. Reads cheaper on some categories and exactly right on confectionery.
Spot matte on gloss
A matte shape on a gloss field, or the reverse. The film equivalent of spot UV.
Metalized effects
Print over the metal layer so a color picks up the shimmer, or lay white under it for a normal color.
Registered emboss
A raised texture pressed into the film. Rare, expensive, and unmistakable in the hand.
Kraft-paper face
A paper outer laminated to the barrier. Matte and flat by nature; no varnish needed.
Not sure which suits the shelf it sells from? Say where the product is sold and we suggest one — our notes on specialty finishes show them on real boxes.
Sizing a pouch by what goes in it, not by a bag size: vape mod boxes
Film packs are specified by fill, not by dimensions. Two products of the same weight can need very different bags, because density decides volume — whole coffee beans take far more room than the same weight of powder.
- Fill weight and density
- Give us both, or send the product. We size from the volume it actually occupies, settled.
- Lay-flat width
- Half the circumference of the finished bag. It is the number a converter works to, and we calculate it from your product.
- Headspace
- Enough film above the fill to seal cleanly and for the bag to stand. Too little and the seal traps product; too much and the pack looks underfilled.
- Gusset
- Bottom gusset depth sets how the bag stands; side gussets add volume without width. Both are chosen from the shelf, not the fill.
- Seal width
- 5–8 mm. Wider on liquids and creams, which contaminate a seal, and on anything that will be posted.
- Sample fill
- A plain bag at the finished size, filled from your line, is the only reliable check before print.
Not sure your numbers are right? Send the product dimensions rather than the box dimensions and we work the box out — the full method is in our guide to measuring for a box.
Interactive · five steps · no sign-up
Spec your Vape Mod Boxes
Pick a shape, type a size, choose a film and a finish. The preview on the left redraws as you go, and the spec lands with us exactly as you set it.
Frequently asked questions
Got a question about vape mod boxes? The answers below cover what we get asked most. If yours is not here, send it with a brief, message us on WhatsApp, or call +1 503-461-4788 — we reply the same working day.
What goes in a vape mod box?
The device, the tank, a charging cable, spare coils and glass, and the manual. The insert is laid out in layers to hold all of it.
Which lid style is best for a mod?
A two-piece lift-off lid is the standard. Magnetic flaps suit premium kits; sleeves suit pod kits.
Foam or board insert?
Foam for small runs and premium kits; die-cut board or molded pulp for larger runs and a plastic-free pack.
Do you put lithium battery marks on the box?
The shipping marks for lithium batteries go on the outer shipping carton and are the shipper’s to apply. We print any battery information you supply on the retail box.
Where does the serial number go?
On a label panel on the base or side, applied at packing, often beside a barcode.
Can you add an authenticity check?
Yes, a scratch-off code area or a hologram panel. The code system comes from your supplier.
Can the box show the device?
Yes, a window in the lid or a full-bleed image of the device on the lid.
Can you print my warning panels?
Yes, exactly as supplied, sized and placed to your specification. We do not write regulatory copy.
Which mod box styles arrive flat?
Tuck cartons and sleeves arrive flat. Lift-off and magnetic rigid boxes arrive assembled.
Can one box fit several color versions?
Yes. The insert stays the same and a label or a printed color panel marks the version.
What is the minimum order for vape mod boxes?
100 boxes per design. Color versions of one device can share the same insert.
What decides the production time for mod boxes?
Foam inserts and rigid builds take longer than a tuck carton with a board insert. We give a date with the quote.
Same range
